自動式拋丸機是一種集成自動化技術(shù)的表面處理設(shè)備，專為各類工件的表面清理與預(yù)處理設(shè)計。它借助高速運轉(zhuǎn)的拋丸器葉輪，將鋼丸、鋼絲切丸等磨料介質(zhì)以高速投射到工件表面，通過磨料的沖擊作用，高效去除工件表面的銹蝕層、氧化皮、舊涂層及各類污垢，同時能在表面形成均勻的粗糙度，為后續(xù)加工或涂裝奠定優(yōu)質(zhì)基礎(chǔ)。

　　Automatic shot blasting machine is a surface treatment equipment that integrates automation technology, designed specifically for surface cleaning and pretreatment of various workpieces. It uses a high-speed shot blasting wheel to project abrasive media such as steel balls and steel wire cutting balls onto the surface of the workpiece at high speed. Through the impact of the abrasive, it efficiently removes the rust layer, oxide scale, old coating, and various dirt on the surface of the workpiece, while forming a uniform roughness on the surface, laying a high-quality foundation for subsequent processing or coating.

　　一、設(shè)備應(yīng)用的廣泛領(lǐng)域

　　1、 Wide range of device applications

　　自動式拋丸機憑借其卓越的表面處理能力，在多個工業(yè)領(lǐng)域得到深度應(yīng)用。在汽車制造行業(yè)，它用于車身框架、發(fā)動機缸體等零部件的除銹與強化處理；航空航天領(lǐng)域則借助其對飛機起落架、艙體構(gòu)件進行精密表面清理；船舶工業(yè)中，甲板、船體分段的預(yù)處理離不開拋丸機的高效作業(yè)；鐵路裝備制造里，鐵軌、機車零部件的表面強化依賴其穩(wěn)定表現(xiàn)；建筑鋼結(jié)構(gòu)行業(yè)，各類型鋼、板材的涂裝前處理均需通過拋丸機完成；此外，通用機械制造中的鑄件、鍛件表面清理，也大量采用自動式拋丸機。

　　Automatic shot blasting machines have been deeply applied in multiple industrial fields due to their excellent surface treatment capabilities. In the automotive manufacturing industry, it is used for rust removal and strengthening treatment of body frames, engine cylinder blocks, and other components; In the aerospace field, precision surface cleaning of aircraft landing gear and cabin components is carried out using it; In the shipbuilding industry, the pre-treatment of deck and hull sections cannot be separated from the efficient operation of shot blasting machines; In railway equipment manufacturing, the surface strengthening of railway tracks and locomotive components depends on their stable performance; In the construction steel structure industry, the pre-treatment of various types of steel and plate coatings must be completed through shot blasting machines; In addition, automatic shot blasting machines are widely used for surface cleaning of castings and forgings in general machinery manufacturing.

　　二、精密的自動化工作流程

　　2、 Precise automated workflow

　　自動式拋丸機的工作機制體現(xiàn)了自動化與機械化的精準(zhǔn)配合，具體流程如下：

　　The working mechanism of an automatic shot blasting machine reflects the precise combination of automation and mechanization, and the specific process is as follows:

　　首先，待處理工件通過人工或自動化上料裝置被放置在可旋轉(zhuǎn)的工作臺面，或固定于輸送機構(gòu)上。隨后，由鏈?zhǔn)絺魉蛶?、輥道輸送機或多軸機械手構(gòu)成的輸送系統(tǒng)，按照預(yù)設(shè)程序?qū)⒐ぜ椒€(wěn)送入密閉的拋丸室。

　　Firstly, the workpiece to be processed is placed on a rotatable worktable or fixed on a conveyor mechanism through manual or automated feeding devices. Subsequently, a conveyor system consisting of chain conveyors, roller conveyors, or multi axis robotic arms smoothly delivers the workpiece into a sealed shot blasting chamber according to a preset program.

　　進入拋丸室后，多組拋丸器同步啟動，其核心部件葉輪在電機驅(qū)動下高速旋轉(zhuǎn)，產(chǎn)生強大的離心加速度，將儲料斗輸送來的磨料介質(zhì)沿定向套精準(zhǔn)投射到工件表面。磨料以每秒數(shù)十米的速度連續(xù)擊打工件表面，通過密集的沖擊能量，徹底剝離表面附著的銹蝕、氧化層及各類雜質(zhì)，同時在表面形成均勻的彈丸壓痕，提升表面活性。

　　After entering the shot blasting room, multiple sets of shot blasting machines start synchronously. The core component impeller rotates at high speed under the drive of the motor, generating strong centrifugal acceleration, and accurately projects the abrasive medium conveyed by the storage hopper onto the surface of the workpiece along the directional sleeve. Abrasive continuously strikes the surface of the workpiece at a speed of tens of meters per second, and through dense impact energy, thoroughly peels off the rust, oxide layer, and various impurities attached to the surface, while forming uniform bullet indentation on the surface, enhancing surface activity.

　　在拋丸作業(yè)的同時，拋丸室內(nèi)集成的負(fù)壓吸塵系統(tǒng)同步啟動，通過高效濾筒除塵器將作業(yè)中產(chǎn)生的粉塵、碎屑及散落的磨料混合物吸走。經(jīng)過分離裝置的篩選，合格的磨料被重新送回儲料斗循環(huán)使用，而粉塵與廢料則被收集至集塵箱，確保作業(yè)環(huán)境的清潔與安全。

　　At the same time as the shot blasting operation, the integrated negative pressure suction system in the shot blasting room is synchronously activated, and the dust, debris, and scattered abrasive mixture generated during the operation are sucked away by an efficient filter cartridge dust collector. After screening by the separation device, qualified abrasives are sent back to the storage hopper for recycling, while dust and waste are collected in the dust box to ensure a clean and safe working environment.

　　三、顯著的技術(shù)優(yōu)勢與性能特點

　　3、 Significant technological advantages and performance characteristics

　　高效的作業(yè)能力：自動式拋丸機采用多拋丸器協(xié)同作業(yè)模式，結(jié)合連續(xù)輸送機制，可在短時間內(nèi)完成大批量工件的表面處理。相較于傳統(tǒng)人工清理方式，其處理效率提升 5-10 倍，能顯著縮短生產(chǎn)周期，滿足規(guī)?；a(chǎn)的節(jié)拍需求。

　　Efficient operational capability: The automatic shot blasting machine adopts a multi shot blasting wheel collaborative operation mode, combined with a continuous conveying mechanism, which can complete surface treatment of large quantities of workpieces in a short period of time. Compared to traditional manual cleaning methods, its processing efficiency is improved by 5-10 times, which can significantly shorten the production cycle and meet the pace requirements of large-scale production.

　　廣泛的工件適配性：該設(shè)備能靈活處理不同形態(tài)、尺寸的工件，無論是平板類的鋼板、鋁板，管狀的鋼管、液壓管件，還是異型材、復(fù)雜鑄件、鍛件，均可通過調(diào)整工裝夾具與拋丸參數(shù)實現(xiàn)精準(zhǔn)處理，無需頻繁更換設(shè)備或大幅調(diào)整工藝。

　　Wide workpiece adaptability: This equipment can flexibly handle workpieces of different shapes and sizes, whether they are flat steel plates, aluminum plates, tubular steel pipes, hydraulic fittings, or special-shaped materials, complex castings, or forgings. Precise processing can be achieved by adjusting the tooling fixtures and shot blasting parameters, without the need for frequent equipment replacement or significant process adjustments.

　　穩(wěn)定的處理質(zhì)量：依托自動化控制系統(tǒng)，拋丸機的葉輪轉(zhuǎn)速、磨料流量、工件輸送速度等參數(shù)均可精確調(diào)控，確保每個工件表面的處理效果均勻一致。無論是涂裝前的表面預(yù)處理，還是舊件翻新的除銹清理，都能達(dá)到預(yù)設(shè)的表面粗糙度與清潔度標(biāo)準(zhǔn)，為后續(xù)工序提供可靠保障。

　　Stable processing quality: With the support of an automated control system, the impeller speed, abrasive flow rate, workpiece conveying speed, and other parameters of the shot blasting machine can be precisely controlled to ensure uniform and consistent processing effects on the surface of each workpiece. Whether it is surface pre-treatment before painting or rust removal and cleaning during the refurbishment of old parts, the preset surface roughness and cleanliness standards can be achieved, providing reliable guarantees for subsequent processes.

　　智能化的操作體驗：設(shè)備配備觸控式操作界面，內(nèi)置多種工藝參數(shù)模板，操作人員可根據(jù)工件類型快速調(diào)用或微調(diào)參數(shù)。部分高端機型還具備遠(yuǎn)程監(jiān)控與故障診斷功能，能實時反饋設(shè)備運行狀態(tài)，降低維護成本，提升設(shè)備綜合利用率。

　　Intelligent operation experience: The device is equipped with a touch sensitive operation interface and built-in multiple process parameter templates. Operators can quickly call or adjust parameters according to the type of workpiece. Some high-end models also have remote monitoring and fault diagnosis functions, which can provide real-time feedback on equipment operation status, reduce maintenance costs, and improve overall equipment utilization.

　　自動式拋丸機通過將機械化作業(yè)與自動化控制深度融合，不僅解決了傳統(tǒng)表面處理方式效率低、質(zhì)量不穩(wěn)定的問題，更適應(yīng)了現(xiàn)代工業(yè)對清潔生產(chǎn)、精密加工的要求，成為推動制造業(yè)表面處理工藝升級的關(guān)鍵設(shè)備。

　　The automatic shot blasting machine deeply integrates mechanized operations with automated control, not only solving the problems of low efficiency and unstable quality in traditional surface treatment methods, but also adapting to the requirements of modern industry for clean production and precision machining, becoming a key equipment to promote the upgrading of manufacturing surface treatment processes.

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